About Pipe End Forming Machine
Owing to our rich expertise of more than 2 decades in this domain, we are manufacturing and supplying Pipe End Forming Machine. The provided machine is widely demanded in automobile and sanitary industry for pipe end forming. This machine is manufactured by our diligent professionals using optimal grade components with the aid of modish techniques in line with defined market standards. Besides, the offered Pipe End Forming Machine can be availed from us at the most competitive prices.
Features:
Salient Features:
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Pneumatically controlled stopper with touch sensor.
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Hydraulic clamping of component.
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Hydraulically controlled for different type of punches selection.
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Hydraulically controlled punch insertion mechanism.
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Oil spray arrangement on component.
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PLC based control panel.
Advanced Hydraulic Forming TechnologyThe PEFM-2200 employs advanced hydraulic forming, enabling efficient and consistent pipe-end shaping processes such as expanding, reducing, flanging, and beading. The centralized lubrication system and water cooling enhance performance, while heavy-duty welded construction provides stability during high-force operations. These capabilities allow the machine to deliver 0.1 mm precision, even through frequent and rapid cycles.
User-Friendly Control and Safety FeaturesEquipped with a digital touchscreen HMI and PLC control, the PEFM-2200 offers an intuitive interface for operators. Safety remains a top priority, with integrated emergency stop, overload and electrical protections, including phase failure and overload relays. These ensure the operators safety while also safeguarding the machine during use.
Versatile Applications Across IndustriesThis machine is suitable for processing mild steel, stainless steel, copper, and aluminum pipes. Its capabilities support a broad range of applications, from automotive and HVAC systems to furniture manufacturing. Rugged construction, quick tool changes, and production speeds of 812 pieces per minute ensure it meets high-volume industrial demands efficiently.
FAQs of Pipe End Forming Machine:
Q: How does the Pipe End Forming Machine ensure precise and repeatable pipe-end operations?
A: The machine features advanced hydraulic forming technology, effective clamping up to 10 tons, PLC control with a digital touchscreen HMI, and a built-in centralized lubrication system. These enable consistent, high-precision results with accuracy up to 0.1 mm even during continuous operation.
Q: What types of pipes and materials can be processed with this machine?
A: The PEFM-2200 is designed for mild steel, stainless steel, copper, and aluminum pipes. It handles diameters from 12 mm to 76 mm and lengths up to 2000 mm, making it suitable for various industrial applications such as automotive, HVAC, and furniture manufacturing.
Q: When should the tool be changed, and what is the process?
A: Tool changes are required when switching between different forming operations or pipe specifications. The quick-change mechanism enables tool swaps in less than 3 minutes, minimizing downtimesimply follow touchscreen prompts for a safe and swift process.
Q: Where is the Pipe End Forming Machine most effectively used?
A: This machine is ideal for manufacturing environments requiring fast, accurate pipe-end forming, such as automotive component manufacturing, HVAC tube processing, and furniture production facilities. Its robust build and production capacity suit both medium and high-volume applications.
Q: What safety measures are implemented for operator protection?
A: The machine includes several safety features such as an emergency stop button, overload protection, and electrical safeguards like phase failure and overload relays. These features combine to minimize risks and ensure safe daily operation.
Q: How does the machine benefit daily production and workflow?
A: With a cycle time of 510 seconds and a production rate of 812 pieces per minute, the PEFM-2200 significantly enhances throughput. Its quick tool change, intuitive operation, and rugged design reduce downtime and maintenance, leading to smoother workflow and higher productivity.